30.07.2018

Safe drying and preparation of roof substrates

Where possible any newly installed roof decking should be protected, and covered from the weather to ensure drying out is not necessary. However, in the event of a roof becoming wet it is important to ensure drying out is done safely.

There are several methods of drying a roof that can be employed by the roofing contractor, but the most common method is still by use of a gas torch. This guidance note has been developed to outline the alternative methods that do not involve hot works, and signpost industry guidance for a safer system of work when using propane gas torches for the drying of roof surfaces.

Rags Mops and Squeegees

Daily Drying Off

All standing water should be pushed into the nearest rainwater outlet or into a perimeter gutter with the use of brushes or squeegees. Any remaining moisture should be soaked up using mops or dry rags. The substrate should then be left to dry naturally prior to the application of any material. If necessary, to speed up the process, hot air blowers could be utilised, see below.

Bowdry Roller

Bowdry is a sponge roller that is used extensively in the drying of cricket pitches but works equally as well in the roofing industry. The sponge collects the water off the roof and then deposits it into the water collection receptacle. The receptacle has to be emptied when full. This system works with relatively deep water and you could then dry the roof using the rag and mop method or allow the substrate to dry naturally. The sponge roller also allows for drying off quite rough substrates. Ie scarified and de-chipped substrates. However you will need to re-sponge the roller more often if you did use the Bowdry on rough surfaces.

Hot Air Blowers

Standing water should be removed from the roof, using one of the above methods, into the nearest drainage point. Any residual moisture would then be removed using a Hot Air “Gun”/Blower. Two popular makes are Leister and Bruhl and come in both 110v and 240v and consideration should be made to comply with site electricity supply and guidelines which could affect your choice of equipment. Some of these machines emit considerable amounts of heat and care should be taken as in certain circumstances they could also cause deleterious materials to combust. Care should be taken at roof junctions, changes in level and around plant and roof mounted equipment.

Roof Pumps

There are various types of pumps available on the market from electric to hand powered, even solar powered versions are now available. These are ideal to place in the centre of a large ponded area whilst work continues on other areas. They generally reduce the pond to around 2mm which can then easily be dried utilising one of the methods above.

Use of a Naked Flame

If a naked flame is used, it is important that all operatives using a gas torch should be familiar with and understand the principles of the Safe2Torch conditions as set out by the NFRC.

Roof Preparation

Preparation of the existing substrate is another area where hot works maybe be deemed to be the most effective method but there are other safer methods that should be exhausted first;

Preparation of Existing Roofing Felt

Existing felt surfaces that are badly cracked, degraded or where blistering has occurred, should be locally removed back to a sound, straight cut, well adhered edge and replaced with suitable self-adhesive felt or similar. This should be firmly adhered and checked for any peel back.

Alternatively, blisters can be star cut to release any moisture, dried out using a rag and re-adhered to the substrate using a suitable cold applied glue.

Ensure the repaired and remaining felt is correctly laid and/or suitably adhered to provide a smooth and level surface for treatment. Exercise all necessary care when cutting. Brush away excess grit from mineral surfaces.

Preparation of Existing Asphalt

Inspect the asphalt. Any gas blisters, slump or sag and damaged asphalt should be removed and any significant cracks filled. Use an appropriate polymer modified mortar or other suitable approved compatible material to carry out repairs to these areas. Repairs are to be allowed to cure prior to application.

Ensure the repaired and remaining asphalt is correctly laid and/or suitably adhered to provide a smooth and level surface for treatment. Exercise all necessary care when cutting.

Unavoidable use of a Naked Flame

If a naked flame is used, it is important that all operatives using a gas torch should be familiar with and understand the principles of the Safe2Torch conditions as set out by the NFRC.